Crafted to Perfection: Our Custom Hatmaking Process
Every hat begins with premium materials, shaped by hand to your exact fit and style.
In-Person Fittings Book a 90-minute appointment in our Virginia City workshop. Call or email us to plan a time to be measured and styled by Pascal.
Virtual Consultations Schedule a call with Pascal to review styles, walk through measurements, and design your custom piece from home.
Order Online Prefer a quicker start? Select your style, felt, and color online through the Shop Page. Pascal may follow up to confirm details and ensure your hat is tailored perfectly.
The Process
Pick Your Style & Shape
Pick Your Style & Shape
Start by selecting from our curated list of timeless styles—ranging from Western icons like the Cattleman and Montana Peak to refined urban classics like the Fedora and Derby. Each form reflects a distinct personality and history.
Pick Felt Quality
Pick Felt Quality
Next, choose your felt quality—100x Beaver, 50x Beaver, or 10X Fur —along with your preferred color. From bold whiskey tones to soft silver belly, every color has character.
- 10X is pure rabbit fur felt
- 50X is half beaver / half rabbit fur felt
- 100X is pure beaver fur felt
Measure for the Perfect Fit
Measure for the Perfect Fit
A great hat starts with great fit. Using our measuring guide below, follow simple steps to take your head measurements from home. We also consider your head shape and facial structure to ensure a flattering, comfortable result.
Make it Yours
Make it Yours
Add your personal touch—select a hat band, include your name and year on the sweatband, and share any custom requests. Then, place your order and let us handcraft something made to last.
The Right Fit
- Place the tape measure flat in the middle of your forehead.
- Holding the tape measure in place, wind the tape measure around your head, just above the top of the ears at the position that a hat normally sits.
- Ensure that the tape lies midway on the occipital bone.
Measure how you prefer to wear hats: Tighten or loosen the tape to the desired fit of the hat – but not too much or the hat won’t fit. - Write down the measurement.
- And, for accuracy, measure again.
Measure your Head Shape
To determine what type of oval your head is, consider how your current hat fits.
If your:
- Hat fits tighter front to back or is loose on sides, your head is a Long Oval
- Hat fits tighter on sides, and more often than not, the brim flips up in the back, your head is a Round Oval
- No pressure points, your head is a Regular Oval
Let us know of any special fit issues; we are more than happy to help you determine what size and shape are best for your head. We can create hats of any size, however please keep in mind that undersize or oversize hats may incur additional charges.
